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Old 27th November 2019, 16:43   #1
Abott10
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Cool

I'm looking to fit these four little gizmos

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File Type: jpg RESIZE #2 SHIM Project IMG_0212.jpg (40.2 KB, 273 views)

Last edited by Abott10; 14th December 2019 at 19:29..
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Old 27th November 2019, 17:19   #2
Lovel
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.004” or .003” ?
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Old 27th November 2019, 17:50   #3
COLVERT
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Lots more BIG pictures.---


Any chance you could make them screen size and not HUGE ??----
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Old 27th November 2019, 18:04   #4
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Better off sourcing a decent block John, the 1400 ones are generally better, then drilling and tapping the oil drain for the turbo.

Once annealed, the blocks are basically scrap, and shimming the liners is a temporary bodge

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Old 28th November 2019, 12:51   #5
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Default Rain stopped play ... AGAIN.



Made a start by jacking up the car.





When I fitted a new Cylinder Head Gasket to this car four years ago, I also fitted better quality Exhaust Manifold Studs, Nuts and washers. The Studs have an Allen Key facility which makes working on these areas so much more convenient and easier.

Attached Images
File Type: jpg IMG_0220.jpg (40.9 KB, 317 views)
File Type: jpg IMG_0221.jpg (42.1 KB, 315 views)
File Type: jpg IMG_0222.jpg (40.4 KB, 313 views)
File Type: jpg IMG_0224.jpg (48.0 KB, 315 views)
File Type: jpg IMG_0226.jpg (38.8 KB, 322 views)
File Type: jpg IMG_0225.jpg (39.7 KB, 312 views)
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Old 2nd December 2019, 18:20   #6
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Quickly had the Coil Packs and Camshaft Cover removed



Even the Gasket was in good shape. When the engine over heated I half expected it to have destroyed the paint surfaces as sometimes happens even in a healthy engine.


Small traces of Water-Oil Mix. Condensation or?...


Also removed the two Retaining Bolts and Nuts to release the Alternator. I actually swung it forward to facilitate Cylinder Head and Exhaust Manifold access and removal.

Having done that, turned my attention to the 5 Exhaust Manifold Nuts, Washers and Studs. Four years ago I treated this engine to a set of Stainless Steel, Allen Key Drive Ex-Manifold Studs, Brass Nuts and Washers and using these Allen Key Tools they were soon removed.

Here's the tools for the job. Both useful because of various positions needed and other access restrictions.


Tools in action






End Product ~ One detached Exhaust Manifold. I carefully recovered the Exhaust Manifold Stainless Steel Gasket. It looks like new. So will reuse.
Attached Images
File Type: jpg Cylinder Liner SHIM Task Day 2 (23).jpg (72.5 KB, 270 views)
File Type: jpg Cylinder Liner SHIM Task Day 2 (15).jpg (42.1 KB, 274 views)
File Type: jpg Cylinder Liner SHIM Task Day 2 (24).JPG (130.4 KB, 274 views)
File Type: jpg Cylinder Liner SHIM Task Day 2 (25).jpg (36.9 KB, 268 views)
File Type: jpg Cylinder Liner SHIM Task Day 2 (9).JPG (116.5 KB, 275 views)
File Type: jpg IMG_0264.JPG (112.5 KB, 263 views)
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