|
||
|
2nd August 2015, 08:55 | #1 |
Avid contributor
ZTT 2.0 cdti 135 Join Date: Apr 2015
Location: Isleworth, Middlesex
Posts: 189
Thanks: 14
Thanked 32 Times in 22 Posts
|
rocker cover removal
Hello everyone!
I managed to snap one of the 8 10mm bolts on the upper part of the inlet manifold. Unfortunately, these bolts got retainers that will keep them attached to the manifold and also the other half of the broken bolt must have been stuck on the rocker cover. So i guess I have to remove the rocker cover as well. Is it easy enough to remove the rocker cover? |
2nd August 2015, 09:56 | #2 | ||
Give to Learn
Freelander 2 Join Date: Aug 2010
Location: West Midlands
Posts: 18,746
Thanks: 1,155
Thanked 6,407 Times in 3,874 Posts
|
Quote:
Do you mean that you have broken one of the top bolts which bolt into the brass collets here in the pic below if so and you can get some mole grips onto it then it should come out the other end on the manifold is captive and should also remove quite easy.
__________________
Arctic Givology Learn to Give Everything is Achievable ad altiora tendo. Check out our Nano meet dates http://www.midlandsnanomeets.co.uk/ http://www.the75andztclub.co.uk/index.php?thepage=howto " You do the work , we supply the expertise " |
||
2nd August 2015, 19:53 | #3 | |
Avid contributor
ZTT 2.0 cdti 135 Join Date: Apr 2015
Location: Isleworth, Middlesex
Posts: 189
Thanks: 14
Thanked 32 Times in 22 Posts
|
Quote:
thanks! just one clarification, do you mean the brass collets does come off on the other side?.. i'll try that tomorrow morning. i have not really disconnected the manifold yet. so i do not know if the bolt snapped or the rocker plastic cover where the brass collets are attached was broken. Last edited by werdna232002; 2nd August 2015 at 19:55.. |
|
2nd August 2015, 20:40 | #4 | |
Give to Learn
Freelander 2 Join Date: Aug 2010
Location: West Midlands
Posts: 18,746
Thanks: 1,155
Thanked 6,407 Times in 3,874 Posts
|
Quote:
On the manifold side I presume the bolt head is still in place if so remove captive ring and that to should remove easy good luck, can you upload a picture of your broken bolt
__________________
Arctic Givology Learn to Give Everything is Achievable ad altiora tendo. Check out our Nano meet dates http://www.midlandsnanomeets.co.uk/ http://www.the75andztclub.co.uk/index.php?thepage=howto " You do the work , we supply the expertise " |
|
3rd August 2015, 07:14 | #5 |
Avid contributor
ZTT 2.0 cdti 135 Join Date: Apr 2015
Location: Isleworth, Middlesex
Posts: 189
Thanks: 14
Thanked 32 Times in 22 Posts
|
I will remove the manifold later this afternoon. Worst case scenario, if i have to remove the rocker cover, do the injectors need to come out or i can leave them in place? Also, how can i depressurize the fuel rail.
|
3rd August 2015, 22:33 | #6 |
Avid contributor
ZTT 2.0 cdti 135 Join Date: Apr 2015
Location: Isleworth, Middlesex
Posts: 189
Thanks: 14
Thanked 32 Times in 22 Posts
|
I managed to remove the broken bolt from the brass colett today using a mole grip. Also the bolt head from the inlet manifold i tapped the bolt sleeve using 8mm socket then the bolt and sleeve just came out from the other side.
Thanks for your advise! I am driving a ztt automatic m47r with 48mpg on motorway driving and 28-32mpg pure city driving. I have blanked the egr, changed oil, changed all filters, used millers fuel additive, and done the air intake mod. Now i am thinking of removing the injectors and send them for service. Is it worth doing? I dont experience any problem with the engine running at the moment. I am thinking of improving my mpg. Any advise guys? Last edited by werdna232002; 3rd August 2015 at 22:35.. |
4th August 2015, 08:11 | #7 | |||
Give to Learn
Freelander 2 Join Date: Aug 2010
Location: West Midlands
Posts: 18,746
Thanks: 1,155
Thanked 6,407 Times in 3,874 Posts
|
Quote:
__________________
Arctic Givology Learn to Give Everything is Achievable ad altiora tendo. Check out our Nano meet dates http://www.midlandsnanomeets.co.uk/ http://www.the75andztclub.co.uk/index.php?thepage=howto " You do the work , we supply the expertise " |
|||
|
|