[QUOTE=sewerman;2708509]Ray as a temp fix the material won't matter their not going to disintegrate overnight.
Steve I remember your sills when I came over,I think k mine could look the same if I poked it! , fortunately the other side seems solid and no signs of orange flecks so I'll be booking a trip up north soon.
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Regarding washer material what about using some hard plastic ? No chance of metal reaction but potentially could melt from the exhaust heat .?? Just a random thought ...
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HI Scott.
I would stick to alloy and as above place a disc between the shield and the chassis body, a little plate is best again alloy 4" long if I remember right