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-   -   headlight cleaning (https://www.the75andztclub.co.uk/forum/showthread.php?t=94341)

scorpio stu 30th September 2011 23:22

headlight cleaning
 
My headlights look very slightly cloudy and am sure there is a special polish for them to get them gleaming again?
Any ideas
Thanks :)

Kai Herb 1st October 2011 06:42

You can use polishes , for example Meguires Plastix or you could try other paint polishes.

I took rather more drastic action a couple of weeks back in wetsanding the Headlamps to get rid of some yellowing and etching on my Xenons.I had tried various polishes to try to clean the lights before but with mixed results

Now they are crystal clear :cool:

PEPPER953 1st October 2011 06:57

depends on what side of lens too
i have wet flatted mine and polished with a mop
and there the same as when i started

MangoMan 1st October 2011 07:02

Found this...... http://www.detailingworld.co.uk/foru...ad.php?t=53720

Cheers, Bill.

scorpio stu 1st October 2011 18:10

Had a look at it Bill and I'm not sure if I'm confident enough to try the same method !
There must be an easier way to make them shine like new

Great colour car by the way looks superb

MangoMan 2nd October 2011 09:07

Thanks Stu..... Appreciated.

Yes, I have to say it does look quite a daunting task!

Although when I was in Zim way back I worked very closely with 3M and I remember going to one of my customers complaining that his aircraft canopy was really badly 'crazed', so I went along with the 3M rep and we removed it all with 3M polishing pruducts and a polisher. Took all morning mind!!! But hey, he was buying the beers at lunch....LOL.

ps. It looked like new aftwards!!! Amazing.

PS. I use a lot of 3M products, not widely known here or appreciated! http://3mcarcare.co.uk/ Ciao.

James_Death 3rd October 2011 21:48

Wet sanding is the best, even trying to buy some plastix from pro detailer that was clearing the shop stock out even honestly told me it was pants and just wet sand...:D

I have used compounds on them before.

Sprinter 3rd October 2011 23:53

I used to do the plastic lenses the my wife's MX3 with Solvol Autosol.
It worked quite well and every 75 owner should have some chrome polish to hand.

gavin 75 8th October 2011 00:10

Headlight cleaning
 
Having looked at my lights i ended up wet flatting them with 800 and then 1200 ,2000 wet/dry and polishing them back up with some G3 compound .

David Lawrence 29th October 2011 11:49

Quote:

Originally Posted by scorpio stu (Post 816957)
My headlights look very slightly cloudy and am sure there is a special polish for them to get them gleaming again?
Any ideas
Thanks :)



Is this the polish you mean?
http://www.glasspolishshop.com/headlight_polish

I haven't used it, but I have some windscreen polish from the same place and it just worked a treat to remove the yellowish haze and small scratches that had appeared on my headlights

Hadn't noticed it was there until I read your thread. Gone now.

David Lawrence 30th October 2011 06:44

Quote:

Originally Posted by Concours Car Care (Post 838773)
Wet sanding is really easy and not as daunting as you would think.

I have a set of 3 compounds coming to market Monday (Sample kit available bud)

:)



Sounds good, how much? I reckon there will be a lot of owners who like me didn't even know their headlights were cloudy, but I polished mine up yesterday after finding out they were, and the light output last night was noticably improved. The cloud must reflect a lot of the light back and stop it focusing on the road properly.

jonathan63 30th October 2011 16:49

When i got my first 75 i was very disapointed with the headlights. Noticed they were yellow so polished them.

i got a old cylinder head inlet valve (cooper s of course) wrapped a wad of open weave cotton cloth around it (making sure it still had a flat surface) and fixed it to the valve stem with string or was it wire.
Loaded the new "mini polishing disc" into a cordless drill and set to with a tin of metal polish.

Finished off with T`Cut applied in the same way (fresh piece of cloth) and wax polish.

Magic!

scorpio stu 15th December 2012 17:40

Sorry to open a new thread but I am attempting this tomorrow on a car I am selling . Do you think I can do it with a cordless drill as I don't have a polished. He car failed its mot on the lights so you can imagine they are pretty bad.

HarryM1BYT 15th December 2012 18:16

Quote:

Originally Posted by scorpio stu (Post 1165282)
Sorry to open a new thread but I am attempting this tomorrow on a car I am selling . Do you think I can do it with a cordless drill as I don't have a polished. He car failed its mot on the lights so you can imagine they are pretty bad.

Be very wary of applying too much pressure or speed, you could melt the lens.

scorpio stu 15th December 2012 18:26

Quote:

Originally Posted by HarryM1BYT (Post 1165307)
Be very wary of applying too much pressure or speed, you could melt the lens.

I only have a drill. Is it possible ?

scorpio stu 28th December 2012 20:57

OK .. I have bout the 3M headlight restoration kit that fits on your drill..I'll be doing it over the next week so will post before and after pictures and do a review if anyone is interested.

Airedale 28th December 2012 22:12

Quote:

Originally Posted by David Lawrence (Post 838339)
Is this the polish you mean?
http://www.glasspolishshop.com/headlight_polish

I haven't used it, but I have some windscreen polish from the same place and it just worked a treat to remove the yellowish haze and small scratches that had appeared on my headlights

Hadn't noticed it was there until I read your thread. Gone now.

I have bought this kit and used it. I have to say it worked really, really well and my lights were particularly bad. At the time I bought it, I thought it was expensive but now I think it was worth every penny. However, I do know that some member on here have also have very good results using only T-Cut with a small pad in a drill on a slow speed. I am certain that there are several threads about this.

rovexCDTi 30th December 2012 07:09

Pretty much any heavy polish/compound will do with a drill polishing head. I did mine by hand, hard work, but still possible. Wet sand and buff out, then maybe use a fine polish to finish for the best clarity. The key thing is to wax or preferably seal the lenses afterwards with something like a synthetic sealant or rain repellent. It will make them not only look clearer, but will protect the newly exposed plastic.

GagHalfrunt 1st January 2013 16:57

I spent quite a while reading about this because mine look terrible. I was thinking about having them polished at the same time the bodywork was being mopped.

My understanding is that polishing will remove the surface protection so by rights they will then get cloudy quicker (maybe this has happened on mine). I was debating getting them coated with something following the polish.

This assumes of course that our cars have a coating as they are far worse that my wife's Toyota which almost look new still (her car is the same age as mine).

trikey 2nd January 2013 10:07

Quote:

Originally Posted by GagHalfrunt (Post 1179035)
I spent quite a while reading about this because mine look terrible. I was thinking about having them polished at the same time the bodywork was being mopped.

My understanding is that polishing will remove the surface protection so by rights they will then get cloudy quicker (maybe this has happened on mine). I was debating getting them coated with something following the polish.

This assumes of course that our cars have a coating as they are far worse that my wife's Toyota which almost look new still (her car is the same age as mine).


There is no coating on our headlights, the dulling / yellowing is due to the UV over time which gives the impression that its a harder surface than the newly polished light.

Tatts 2nd January 2013 10:59

I did my mates Vectra at work last month. Used Duraglit. Took a while but the results were pretty illuminating.

Grumpy1 26th February 2013 11:43

I've heard of people using toothpaste! Anybody on here tried it? :shrug:

rovexCDTi 26th February 2013 11:49

Its mildly abrasive so might work if the lights are very slightly hazy, but its no good for bad ones or more deeply stone damaged ones.

HarryM1BYT 26th February 2013 11:56

Quote:

Originally Posted by Grumpy1 (Post 1233973)
I've heard of people using toothpaste! Anybody on here tried it? :shrug:

Absolutely any fine abrasive will remove the surface haze, including toothpaste.

HarryM1BYT 26th February 2013 11:59

Quote:

Originally Posted by rovexCDTi (Post 1176885)
Pretty much any heavy polish/compound will do with a drill polishing head. I did mine by hand, hard work, but still possible. Wet sand and buff out, then maybe use a fine polish to finish for the best clarity. The key thing is to wax or preferably seal the lenses afterwards with something like a synthetic sealant or rain repellent. It will make them not only look clearer, but will protect the newly exposed plastic.

A word of caution....

Abrasion generates heat - if you use a powertool be very gentle with it or you may soften and melt the lenses.

ceedy 26th February 2013 12:03

Used a 3m kit , got it for 9.99 via groupon..

Used a battery drill so not too fast, but make sure you mask up well around the paintwork.

Took about 10 mins per side.. and still lots of stuff ( pads/cream etc) left.

I did seal them a bit with few coats of polish after just in case ? .

the 3m kit works very well and over last few wintery weeks
the lights still look good.

C.

Canonite 26th February 2013 22:04

Halfords now sell a Meguiars Headlight Restoration Kit for £20 and I have to admit, for very little effort it really does make a difference.

Rocket 11th August 2015 13:27

I did mine today and took some pics

I used wet & dry 600, 1200, 2000 & 2500

I used Meguiar's One Step Headlight Restoration Kit

I tried using the Meguiar's One Step Headlight Restoration Kit straight out of the box but I think my lights were to far gone and did not get great results. I then went and bought sheets of wet & dry as above.

I started with the coarsest grade wet & dry and worked my way through the grades finishing with the finest. I used lots of water and kept the bucket of water clean and the lights pretty wet. I guess I rubbed for 5 min max on each light with each grade of wet & dry.

The Meguiar's kit did a great job of the final polishing. I used a varying speed drill so I could control the rpm of the mop. (did not want to go fast and build up heat)

I applied some car wax when finished. ( not sure if that is a good idea or not)

I dropped the front bumper for easy access. I think it is nearly as quick as taping around the 4 lights.

I am very pleased


Nearside before and after

http://img.photobucket.com/albums/v6...r/IMGP0923.jpg


http://img.photobucket.com/albums/v6...r/IMGP0951.jpg



Nearside before and after with lights on



http://img.photobucket.com/albums/v6...r/IMGP0942.jpg

http://img.photobucket.com/albums/v6...r/IMGP0954.jpg


How lights look after wet and dry sanding but before polishing. All the discoloration is rubbed away but the lights have the light scratch marks of the fine wet & dry.

http://img.photobucket.com/albums/v6...r/IMGP0945.jpg

http://img.photobucket.com/albums/v6...r/IMGP0948.jpg


I used the mop supplied in the Meguiar's One Step Headlight Restoration Kit attached to an old drill

http://img.photobucket.com/albums/v6...r/IMGP0959.jpg

The polish comes with the Meguiar's

http://img.photobucket.com/albums/v6...r/IMGP0961.jpg



A closeup before and after

http://img.photobucket.com/albums/v6...r/IMGP0922.jpg


http://img.photobucket.com/albums/v6...r/IMGP0952.jpg

Ravinder 14th August 2015 10:01

What a difference.

ceedy 14th August 2015 10:41

After doing mine in 2013 they are going cloudy again . will have to find another method of sealing the surface :duh:.

NigelOBB 14th August 2015 11:02

headlight cleaning
 
Brasso is just as good and a fraction for the price, just done both headlights and indicators..

Fred7A 16th August 2015 23:46

I've just done my headlights with wet-and-dry and Autosol, and they've come up pretty well. I presume a sealer of some kind would be a good idea to protect them now - does anyone have any recommendations?

HarryM1BYT 18th August 2015 09:00

Quote:

Originally Posted by Fred7A (Post 2073152)
I've just done my headlights with wet-and-dry and Autosol, and they've come up pretty well. I presume a sealer of some kind would be a good idea to protect them now - does anyone have any recommendations?

Not sure if what was recommended to me earlier when I asked the same question, is the same thing, but they seemed to be suggesting the clear coat spray as used after body spraying. The clear lacquer as used as the final coat when a panel has been repainted.

Rocket 18th August 2015 10:14

I have seen sprays talked about also.

I also saw this stuff, not used it myself though.


http://www.meguiars-online.co.uk/pro...ht-protectant/

Also seen car wax mentioned as a coating.

Rick-sta 18th August 2015 11:31

Quote:

Originally Posted by scorpio stu (Post 1175838)
OK .. I have bout the 3M headlight restoration kit that fits on your drill..I'll be doing it over the next week so will post before and after pictures and do a review if anyone is interested.

Is this the kit you've bought stu?

http://i.ebayimg.com/00/s/MTAwMFgxMD...UoyzO/$_57.JPG

If it is, it's a great kit. Got fantastic results with it on my ZT and my Dad's 75 earlier this year :) See here http://www.the75andztclub.co.uk/foru...d.php?t=213053

Rick

T16 8th November 2015 22:50

Quote:

Originally Posted by trikey (Post 1179502)
There is no coating on our headlights, the dulling / yellowing is due to the UV over time which gives the impression that its a harder surface than the newly polished light.

Hi,

Are you 100% sure about this?

If so, thats great, but how do you know?!

I always thought there was a UV resistant hard coating?

Nick C 28th December 2015 15:04

Has anyone tried any of these non abrasive de-oxidisers to clean them up?

klarzy 28th December 2015 15:07

when I sand older lights there appears to be a gel like coating that comes off, weather this is a spray finish, oxidation or built up polish I do not know, but I always had the feeling it is an applied surface.

klarzy 28th December 2015 15:10

Quote:

Originally Posted by Nick C (Post 2180535)
Has anyone tried any of these non abrasive de-oxidisers to clean them up?

Hi Nick,
all of the lights I have restored have suffered from abrasion damage which pits the surface. no amount of polishing will remove the pitting, it must be cut back to fresh plastic and then re finished.
Many of these products that claim instant recovery are just oils with a refractive index close to the original polycarbonate, as oils or any other gel like substance, it will attract dust and quickly dull again.

I have tried lots of things and the 3m kit is the only way to get a lasting finish...

Nick C 28th December 2015 19:44

Quote:

Originally Posted by klarzy-dials.com (Post 2180539)
Hi Nick,
all of the lights I have restored have suffered from abrasion damage which pits the surface. no amount of polishing will remove the pitting, it must be cut back to fresh plastic and then re finished.
Many of these products that claim instant recovery are just oils with a refractive index close to the original polycarbonate, as oils or any other gel like substance, it will attract dust and quickly dull again.

I have tried lots of things and the 3m kit is the only way to get a lasting finish...

Thanks for the reply ... must admit I'm a bit daunted by trying it. But come some dry weather (I wish) I'll give it a go.

klarzy 28th December 2015 19:49

Quote:

Originally Posted by Nick C (Post 2180840)
Thanks for the reply ... must admit I'm a bit daunted by trying it. But come some dry weather (I wish) I'll give it a go.

its much easier if you pop the bumper off, no worries about touching the paintwork then, but you will find it a very satisfying hour spent polishing away...

T16 28th December 2015 23:03

I tried the 3M kit.

Absolutely amazing, the ONLY way to do it.

Whether the OE headlights have a hardened layer on them or not, when they go cloudy the only way is to sand back and start with fresh.

kc13661 30th December 2015 06:50

Just ordered the 3M kit myself from Amazon

r33dst 17th January 2017 11:38

hi did you use wadding or liquid brasso its a job i need to do cheers

klarzy 17th January 2017 12:16

Quote:

Originally Posted by r33dst (Post 2432890)
hi did you use wadding or liquid brasso its a job i need to do cheers

Wadding.... Just as a final and every few weeks job

c-j2 21st July 2017 15:03

Hi all,
I'm new on this forum however got a couple of other MGs

I've just acquired a ZTT from a member on here - got some mechanical aspects to sort first, however I'd also like to improve the headlight glass inevitable cloudiness sometime.

Flicking through the various threads, is the 3M kit still well thought of?
Any better than DIY wth wet & dry?
Any better fair-priced alternatives?

Appreciate it is a regularly asked question so thought better to revive this thread rather than start a new.


cheers in advance
Chris

Rick-sta 21st July 2017 15:20

Quote:

Originally Posted by c-j2 (Post 2520506)
Hi all,
I'm new on this forum however got a couple of other MGs.

I've just acquired a ZTT from a member on here - got some mechanical aspects to sort first, however I'd also like to improve the headlight glass inevitable cloudiness sometime.

Flicking through the various threads, is the 3M kit still well thought of?
Any better than DIY wth wet & dry?
Any better fair-priced alternatives?

Appreciate it is a regularly asked question so thought better to revive this thread rather than start a new.


cheers in advance
Chris

Hi Chris welcome mate :)

I'd still say the 3M is probably the favorite kit still. I mean you could do it without it by buying 800, 1000 and 1500 grit wet and dry and a 3000 sanding pad, but for the money it's much less hassle to just buy the 3m Kit. Plus the 3m Kit comes with the polish you need to put onto your headlights after the refurb to add the uv protection back on.

c-j2 21st July 2017 15:50

Hi Rick

Excellent - many thanks

Chris

operamagorum 26th July 2017 10:29

My headlights were slightly clouded/yellowing. Cleaned them yesterday with toothpaste and soft toothbrush. Not perfect, but a vast improvement. Total cost £2 and I've got loads of paste and a toothbrush left for next time!

Sprinter 26th July 2017 12:40

I'm picking up one of these tomorrow...

http://images.lteplatform.com/images.../553990960.jpg

Hofftech 1200W variable speed.

Looking to do a proper job on my headlights soon (they're that bad they came up as an advisory on the MOT), which will involve removing the front bumper to get better access.

HarryM1BYT 26th July 2017 18:16

Quote:

Originally Posted by operamagorum (Post 2522149)
My headlights were slightly clouded/yellowing. Cleaned them yesterday with toothpaste and soft toothbrush. Not perfect, but a vast improvement. Total cost £2 and I've got loads of paste and a toothbrush left for next time!

Toothpaste is a fine abrasive - so OK on that, but you are not trying to clean them, you are trying to polish them, to lightly abrade the surface away - so a toothbrush is the wrong implement for that. Use a soft cloth, maybe slightly dampened.

Rovex 31st July 2017 12:28

Just a vote for the 3M kit. I used one on my ZT-T 15 months ago and found it gave a great result. I left the bumper on the car, masked off the surrounding paintwork and polished the lights with a cordless drill on low speed.

My car lives outside so has been exposed to a fair bit of weather since polishing and the lights still look good, plus I have enough left in the kit to polish them again in future if needs be.

Nev The Bear 6th August 2017 13:38

1 Attachment(s)
I used a Meguairs Headlight Restoration Kit on my ZT-T and I am very pleased with the results.

mbrenn 6th August 2017 20:01

I have used the Autoglym kit with excellent results but it was very time consuming . My friend has just done his headlights with a product called Formula 1 headlight restorer (yellow bottle) - a wipe on wipe off product. He swears by it. Will borrow it and try it on my other car and let you know.

HarryM1BYT 7th August 2017 10:59

Quote:

Originally Posted by mbrenn (Post 2526793)
I have used the Autoglym kit with excellent results but it was very time consuming . My friend has just done his headlights with a product called Formula 1 headlight restorer (yellow bottle) - a wipe on wipe off product. He swears by it. Will borrow it and try it on my other car and let you know.

I would be wary of any product which was instant, all it can do is fill in the tiny scratches, to make it appear clear. You can get an almost similar effect just wetting the lens, but it doesn't last long.

The only sure longer lasting effect, is the use of a fine abrasive, of which several have been suggested, but then 'something' needs to be applied will prevent their future degradation occurring, something UV proof.

I polish mine up each year, not fully, because can only do it so many times before the lens material gets too thin. If I find something UV proof, then I will give them a proper, thorough polish up. Would the clear lacquer as used by car body painters work without damaging the lens, I wonder?

fega72 7th August 2017 13:49

Quote:

Originally Posted by HarryM1BYT (Post 2527050)
Would the clear lacquer as used by car body painters work without damaging the lens, I wonder?

I used 2k clear on my Mercedes headlights - no damage at all

Billyuk1 8th August 2017 21:05

i bought a dad6 polisher a while ago to do a full car polish...

wet sand with wet and dry then polish with meguiars ultimate compound then wax polish,
came out very good...

T16 8th August 2017 21:48

People should read better.

The "perfect" fix to restore properly is to sand down to polycarbonate, and re-spray with 2k UV resistant clear coat, just like the factory.

Having done it myself, if you do it a certain way, you can get the lens looking like it just came out of the factory.

You need to just mask off the front, spray liberally, orange peel doesnt matter, with a nice thick coat you can flat back, and because you have a nice ridge all the way around where the new coat meets the old near the corners, you can smooth down with sandpaper, and because its clear, it seamlessly blends into the original coat.

I made the mistake of trying to coat the whole lens (like factory) and you just get overspray that wont fix and look nice.

Front only, then smooth the step, works BEAUTIFULLY.

There is a German 2Pack coating, thats £16, and is the best. WEAR a mask though.

mininuts 9th August 2017 13:00

Another vote for the 3M kit.
Simple to use, works very well and gives a perfect, as new finish. Did mine over two years ago and they're still as good as new. I give them a treatment of Meguires Headlamp Protectant every time I polish/wax the car and it has kept them perfect.

mbrenn 9th August 2017 18:02

Tried the Formula 1 headlight restorer, decent result, front headlights done in 15 mins. Not as good as polishing with a restoration kit but a big improvement. How long it will last is anyone's guess, but for those who don't have much time it is a good choice. That said, for a perfect finish sanding and polishing is best.

madeupname 11th August 2017 18:24

Just finished
 
4 Attachment(s)
Been out all day claying Kim and restoring her headlights.
I used 3m like I did with Mo, but the final disc was breaking up so I used 2000 grit wet and dry instead. Still had a bit of polishing compound left in the sachet which turned out to be just enough.
I then used Meguiars protectant, but just as with Mo's headlights, Kims still looked like there was a fine grey film on them.
And then I discovered a secret weapon. . . Auto Glym rubber and vinyl care. That turned out to be spot on :D

Image 1 Kims headlights as they were
Image 2 Kims headlights after part treatment
Image 3 perfect reflection on Kims bonnet :D
Image 4 Kim after auto glym treatment.

HarryM1BYT 25th July 2019 08:05

I read a suggestion that polishing the headlights up and covering them with cling film can stop the lens becoming cloudy again. Anyone tried it or found some sort of long term fix?



ceedy 25th July 2019 08:35

I've used Diamond Brite paint protective coating, but even that only lasts a between 1-2 years .


Doing some this weekend , they are out of the car so having a coating of Clear Laquer .



Supposed to give decent protection, we shall see ;)


Although just watched this so off for a search for this protective film



C

HarryM1BYT 25th July 2019 10:21

Quote:

Originally Posted by ceedy (Post 2750270)
Doing some this weekend , they are out of the car so having a coating of Clear Laquer .


That I have on the shelf, but you have to be a bit careful of what you put on polycarbonate, so can attack the plastic and make it much worse.




T16 25th July 2019 13:10

Quote:

Originally Posted by HarryM1BYT (Post 2750261)
I read a suggestion that polishing the headlights up and covering them with cling film can stop the lens becoming cloudy again. Anyone tried it or found some sort of long term fix?


Is this a joke?

HarryM1BYT 25th July 2019 13:15

Quote:

Originally Posted by T16 (Post 2750316)
Is this a joke?


No at all, it was written as a serious suggestion which I read somewhere. Idea is, that the film can just be lifted off to be replaced with fresh when necessary. Cling film might filter the IR out and not damage the lens.



It seems a lot of car owners are suffering the same problem and no one has found a permanent solution.





tourer 25th July 2019 21:05

[QUOTE=HarryM1BYT;2750318]No at all, it was written as a serious suggestion which I read somewhere. Idea is, that the film can just be lifted off to be replaced with fresh when necessary. Cling film might filter the IR out and not damage the lens.



It seems a lot of car owners are suffering the same problem and no one has found a permanent solution.



Twelve years of ownership and headlights like new. Only washed same time as car.
Car garaged when not in use apart from when at work.

T16 25th July 2019 21:08

Quote:

Originally Posted by HarryM1BYT (Post 2750407)



It seems a lot of car owners are suffering the same problem and no one has found a permanent solution.

The solution has been shown time and again. You need to re-spray the headlights with UV resistant clear lacquer just as they came out of the factory. There is no other solution which works as well as restoring them to how they were at manufacture.

It is very simple. Sand off the original lacquer down to fresh plastic. Mask off leaving only the front face of the headlight where you removed the original finish. Spray them. After spray gently sand down any lip between the new coat and the OE coat at the edge/side where it was masked, until its smooth and as its clear it will look seamless like it is brand new. Job done for another 14 years.

Any other solution is just a waste of time and effort. I wonder if I should start offering a headlight restoration service.

HarryM1BYT 25th July 2019 21:40

[QUOTE=tourer;2750407]
Quote:

Originally Posted by HarryM1BYT (Post 2750318)
Twelve years of ownership and headlights like new. Only washed same time as car.
Car garaged when not in use apart from when at work.


So what are you doing, that is different to everyone else?



My car spends much of its life in my garage, which is fairly dark. When I bought it, the lenses were completely opaque, but were OK once I had fine wet and dry'ed them and polished them with Autosol. Since then, the polish up with Autosol (or similar) has become an annual task. I'm certain it would become a sub-monthly task, were the car left out in the sun much.





tourer 26th July 2019 22:48

[QUOTE=HarryM1BYT;2750419]
Quote:

Originally Posted by tourer (Post 2750407)


So what are you doing, that is different to everyone else?




My car spends much of its life in my garage, which is fairly dark. When I bought it, the lenses were completely opaque, but were OK once I had fine wet and dry'ed them and polished them with Autosol. Since then, the polish up with Autosol (or similar) has become an annual task. I'm certain it would become a sub-monthly task, were the car left out in the sun much.




Hi Harry.
Not a clue really.
Bought the car new in August 2004. Worked until Christmas 2010 when I retired. The car always took me to work where it was left in an outdoor car park. At home though the car was garaged when not in use, as it was once I retired.
In August 2015 I gave the car to my son in law who still has it and always parks it outdoors at home and workplace. The headlights still perfect and only receives shampoo wash the same time as the car.
I once visited Jules in Colwyn Bay who said they were so good thanks to the garaging, but that doesn't hold true any more, not for the last 3 years.
Although I bought the car new in August 2004 with 2 miles on the clock, it was actually made in the summer of 2002, so how much longer did it sit in the sun??

T16 26th July 2019 23:57

Its all about the UV.

I had perfect headlights one year, 4 weeks in the Balkans with sun every day, they clouded up faster than the dole queue forms in Easterhouse Post office.

HarryM1BYT 27th July 2019 08:41

Quote:

Originally Posted by T16 (Post 2750408)
The solution has been shown time and again. You need to re-spray the headlights with UV resistant clear lacquer just as they came out of the factory. There is no other solution which works as well as restoring them to how they were at manufacture..


That was a potential solution I suggested long ago, but with no real idea what the clear lacquer might do to the polycarbonate lenses - and not willing to risk my lenses.



I think it calls for some experiment. May I suggest if someone has an old headlamp lens, polish it up to a good clear finish, then spray half of it with clear lacquer, then just leave it outside in the sun and weather for a few weeks.



I don't have a lens to carry out such an experiment with, but if someone might care to supply me with one - I have what is needed to polish it up, the lacquer and plenty of space outside to leave it undisturbed.




T16 27th July 2019 11:58

Quote:

Originally Posted by HarryM1BYT (Post 2750645)
That was a potential solution I suggested long ago, but with no real idea what the clear lacquer might do to the polycarbonate lenses - and not willing to risk my lenses.



I think it calls for some experiment. May I suggest if someone has an old headlamp lens, polish it up to a good clear finish, then spray half of it with clear lacquer, then just leave it outside in the sun and weather for a few weeks.



I don't have a lens to carry out such an experiment with, but if someone might care to supply me with one - I have what is needed to polish it up, the lacquer and plenty of space outside to leave it undisturbed.




Omg...!

Clear lacquer is what protects them from the factory. I cant repeat this again!

With no clear lacquer you are left with soft, exposed, polycarbonate which is so soft you can simply brush it with your fingernail and it scratches.

How many times do I need to say it!! No experimentation is required, it is THE only way to restore them to factory fresh.

https://www.amazon.co.uk/SPRAY-MAX-H.../dp/B01NA9K7N6

You need a 2K Clear UV resistant spray, ideally with a primer as detailed in the German Spray max kit.

Most body shops will use normal 2k Clear lacquer, which has UV resistance anyway of course.

macafee2 27th July 2019 12:04

Quote:

Originally Posted by T16 (Post 2750695)
Omg...!

Clear lacquer is what protects them from the factory. I cant repeat this again!

With no clear lacquer you are left with soft, exposed, polycarbonate which is so soft you can simply brush it with your fingernail and it scratches.

How many times do I need to say it!! No experimentation is required, it is THE only way to restore them to factory fresh.

https://www.amazon.co.uk/SPRAY-MAX-H.../dp/B01NA9K7N6

You need a 2K Clear UV resistant spray, ideally with a primer as detailed in the German Spray max kit.

Most body shops will use normal 2k Clear lacquer, which has UV resistance anyway of course.

out of stock on amazon but ebay has it.
https://www.ebay.co.uk/itm/SPRAY-MAX...4AAOSw-s5dOHDF

is this kit all that is needed once polished?

macafee2

T16 27th July 2019 12:05

https://www.youtube.com/watch?v=iMw_jtD5OMo


https://www.youtube.com/watch?v=0msGcb1Mbjg


THe only thing I would say is buy two kits, and practice on rubbish halogen headlights out of a scrappy. Once you become a SprayMax Spraymaster, you are good to go. Also its better if you dont live in Scotland and spray at 4DegC, better results of course when warmer.

The beauty of a nice layer of clear, is no matter what you ***k up on it, you can polish back to a glass smooth finish. Even the factory finish if you looked carefully has very slight undulation/faint orange peel, it was hard to spot, but it was there.

The only other alternative is to take them to a body shop, and be relieved of about £200 for the job. Considering you cant buy new Xenons, you could argue whether it is worth it or not.

HarryM1BYT 27th July 2019 16:30

Quote:

Originally Posted by T16 (Post 2750695)
Omg...!

Clear lacquer is what protects them from the factory. I cant repeat this again!.


Thanks, but I am seeing lots of complaints of damage due to trying various ways to protect them, including using lacquer, even lacquer supposedly safe on polycarbonate. So I'm looking to do a bit of research of my own.




trikey 30th July 2019 21:14

Quote:

Originally Posted by T16 (Post 2750695)
polycarbonate which is so soft you can simply brush it with your fingernail and it scratches.

There must be something wrong, you should not be able to scratch polycarbonate with your fingernail! 6mm Polycarbonate is bulletproof that's why they make riot shields out of it?!?

T16 30th July 2019 21:24

Quote:

Originally Posted by HarryM1BYT (Post 2750751)
Thanks, but I am seeing lots of complaints of damage due to trying various ways to protect them, including using lacquer, even lacquer supposedly safe on polycarbonate. So I'm looking to do a bit of research of my own.



The only way is to replicate the factory finish. I cannot add any more really. Anything else is a waste of time as the plastic will need constant care.

On you go though.

HarryM1BYT 1st August 2019 14:22

Quote:

Originally Posted by HarryM1BYT (Post 2750645)

I don't have a lens to carry out such an experiment with, but if someone might care to supply me with one - I have what is needed to polish it up, the lacquer and plenty of space outside to leave it undisturbed.


Dave (Stocktake) kindly dropped off a MKI headlight lens only, in terrible condition for me to play about with.


Nice car BTW Dave was it a MKIIIS (Overdrive and gear stick on the tunnel)? If so one of only 40 made.



Attempt 1.. I wet sanded one of the lenses light, enough to to get it to a clear result, fine polished it, then sprayed it up with some clear lacquer I already had in stock. It immediately went opaque and showed several cracks in the lacquer. So I left it to harden up outside and see if it improved any which it didn't.



Attempt 2.. I attacked it again, this time with 100 grit, gradually swapping to 2000, then polished it up with T-Cut, then sprayed it again. This time it ended up clear, but with just two small areas of the lacquer appearing to 'crack'.



My theory is that in Attempt 1, I hadn't sanded off all of the original lacquer coating, or there was still something incompatible on the lens which reacted with my lacquer. Attempt 2 was much a much more thorough sanding down.



I would suggest avoiding the use of a drill entirely for the sanding down stage at least - they tend to leave difficult to remove deep swirls.



I was aiming for a perfect finish, just good enough for the purposes of a test of the lacquer finish and whether it might be compatible with the polycarbonate and last long enough to be worth while. It just now a matter of testing the 'last long enough'. It is outside in full sun..




T16 1st August 2019 14:27

Why would anyone waste their time when the German Spraymax kit has been proven to work with no issues for a reasonable cost, and designed specifically for the job.

HarryM1BYT 1st August 2019 14:50

Quote:

Originally Posted by T16 (Post 2751822)
Why would anyone waste their time when the German Spraymax kit has been proven to work with no issues for a reasonable cost, and designed specifically for the job.


Perhaps in the interests of experimentation?


You don't have some financial interest in Spraymax do you?




T16 1st August 2019 15:35

Quote:

Originally Posted by HarryM1BYT (Post 2751827)
Perhaps in the interests of experimentation?


You don't have some financial interest in Spraymax do you?



This is getting silly now.

Im out.

tourer 1st August 2019 17:57

Quote:

Originally Posted by T16 (Post 2751822)
Why would anyone waste their time when the German Spraymax kit has been proven to work with no issues for a reasonable cost, and designed specifically for the job.

NOW I've worked it out!
Ross lives in Dundee.
They don't get sunshine that far north.:}:D

clf 1st August 2019 18:30

Quote:

Originally Posted by HarryM1BYT (Post 2751827)
Perhaps in the interests of experimentation?


You don't have some financial interest in Spraymax do you?



Well, I thought it was quite obvious (what you were saying, but then you were speaking english :shrug: ;)) . I dont know how many times you asked with no answers coming forth. I can recall ruining a model when I was younger using a cellulose spray paint.Sometimes it is just nice to ask 'Why?':D

I am glad you are willing to take the time to experiment. Particularly as you have an opportunity to find a suitable alternative product that does not necessarily have shiny things painted onto a can. Perhaps even discover the reasons behind why certain products fail, react or damage our lenses (I would suggest the reason yours reacted was grease or dirt - tack cloth prior to paint?). Then those with an interest in our cars can learn how not to make mistakes whilst running headlong into something. It is quite obvious some of us dont have the experience nor ability to find out for ourselves, even if we claim to.

The cling film you spoke of earlier, I wonder if that was someone trying to describe a clear film product? Whilst cling film would reduce some UV, it would likely blow off at speed, certainly would sag whilst wet, no use with headlight washers lol.

HarryM1BYT 1st August 2019 19:39

Quote:

Originally Posted by clf (Post 2751894)
Then those with an interest in our cars can learn how not to make mistakes whilst running headlong into something. It is quite obvious some of us dont have the experience nor ability to find out for ourselves, even if we claim to.

The cling film you spoke of earlier, I wonder if that was someone trying to describe a clear film product? Whilst cling film would reduce some UV, it would likely blow off at speed, certainly would sag whilst wet, no use with headlight washers lol.


I just had it in mind that the suggested German solution was just too expensive for two small aerosol cans. I take some serious persuading that it really contained something different.



The cling film was just something read about, to throw into the mix - really I wondered if anyone else had heard of such a suggestion.


One difference between attempt 1 and 2 was that I washed the lens in soapy water and sun dried it, after I had prepared it for spraying in 1. For 2 I gave it a final wipe with isopropyl. Despite that....


After getting it prepared in 1 - I could see like a slight feathering marking in the lens, similar to the marks in my own MII lenses. I assumed it was a peculiarity of the lens or marks on the inside of the lenses. The marks became even more obvious after I had sprayed the test lens, plus the misted, cracked lacquer surface.


With my more aggressive 'attempt 2' using 100 grit, those feathering marks had disappeared - so it was obviously original lens coating still in place.


I have done my MKII lenses a few times (without any lacquer), the first time sanded down, then polished up, then they have just needed the regular annual re-polishing up since then. Not knowing how thick the polycarbonate might be - I've been a bit wary of being too aggressive when sanding it back, but from my experiment, it seems to be essential it be done quite aggressively.


Another thought has occurred to me, because the old lacquer is so difficult to remove - might it actually be the original lacquer coating which deteriorates, rather than the actual surface of polycarbonate of the lens?




clf 1st August 2019 20:24

Quote:

Originally Posted by HarryM1BYT (Post 2751918)
I just had it in mind that the suggested German solution was just too expensive for two small aerosol cans. I take some serious persuading that it really contained something different.

It is nothing really different. With a basic compressor or air brush you could do the same thing (maybe even better), providing you make allowances for the expansion and contraction on the poly due to heat variations.

Like you, I believe the kit is overpriced, but it does have shiny things on the can, so it MUST be the best :rolleyes: ;)
HERE is just one example, and even has Spraymax(­™?) technology, 400ml can for similar monies as the two small cans. With a 500ml primer HERE.(I have used this aersol system before, and it is not too bad to use for a rattle can. with adjustable fan).

I wonder if the 2k type lacquers may be a bit hard, and possibly chip through use? A cheaper acrylic on a properly prepared headlight may be more long lasting




The cling film was just something read about, to throw into the mix - really I wondered if anyone else had heard of such a suggestion.

I knew what you were suggesting, but I still imagine that it was some kind of vinyl system that has been on the market for a while now.


One difference between attempt 1 and 2 was that I washed the lens in soapy water and sun dried it, after I had prepared it for spraying in 1. For 2 I gave it a final wipe with isopropyl. Despite that....


After getting it prepared in 1 - I could see like a slight feathering marking in the lens, similar to the marks in my own MII lenses. I assumed it was a peculiarity of the lens or marks on the inside of the lenses. The marks became even more obvious after I had sprayed the test lens, plus the misted, cracked lacquer surface.


With my more aggressive 'attempt 2' using 100 grit, those feathering marks had disappeared - so it was obviously original lens coating still in place.

There are cheap polishing kits available, with a drill adapter, for less than £10. (they are just various descending grades of wet and dry paper, a drill adapter and polish, so you could already have the components in a shed). EXAMPLE KIT


I have done my MKII lenses a few times (without any lacquer), the first time sanded down, then polished up, then they have just needed the regular annual re-polishing up since then. Not knowing how thick the polycarbonate might be - I've been a bit wary of being too aggressive when sanding it back, but from my experiment, it seems to be essential it be done quite aggressively.

The kit I used, similar to the one I linked above, has 80 grade wet and dry, and used it on a gouged and cloudy Passat headlight. Once you get up to around 2000 grit, you start to see it becoming clear. I was even tempted to leave it at 3200 grit, as they were nearly perfect at that stage! But the polish made them sparkle. There is a UV polish to add, but it is a similar product to RainX, in that it washes off within a few weeks.


Another thought has occurred to me, because the old lacquer is so difficult to remove - might it actually be the original lacquer coating which deteriorates, rather than the actual surface of polycarbonate of the lens?





It is the old lacquer that breaks down, if you look at some 'failed' lights whilst you are out and about, you will see that feathering, and yellowing around the edges of it. Although in saying that, the polycarbonate will, I have no doubt, break down once exposed to the elements and driving in traffic.



When rubbing it down, try to use a flexible pad behind the sanding media, and not use fingers. As you lean into the paper to rub it down, you could rub fine grooves into the surface of the lens/remaining lacquer. Maybe light rubbing down the fresh lacquer with 3200 wet wet and dry, between coats will allow a decent quality build.

HarryM1BYT 1st August 2019 20:44

Quote:

Originally Posted by clf (Post 2751954)
It is the old lacquer that breaks down, if you look at some 'failed' lights whilst you are out and about, you will see that feathering, and yellowing around the edges of it. Although in saying that, the polycarbonate will, I have no doubt, break down once exposed to the elements and driving in traffic.



When rubbing it down, try to use a flexible pad behind the sanding media, and not use fingers. As you lean into the paper to rub it down, you could rub fine grooves into the surface of the lens/remaining lacquer. Maybe light rubbing down the fresh lacquer with 3200 wet wet and dry, between coats will allow a decent quality build.


Thanks for that, it confirms all that I thought, but always good to get a second opinion.


I did actually buy a kit a few months ago, just to test, but I didn't have much faith in what they supplied as the means of protection of the lens once done. It was some stuff in a small sachet, probably the Rainex type substance you mention.



I have come across out door lighting fittings before, which use polycarbonate lenses - they do all go the same way as our headlights if out in the weather. Their big selling point, was their near indestructability.





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